Conversion of a former mustard factory

Senffabrik von außen

The Challenge: No Existing Floor Plans and Time-Sensitive Planning

In this project, an old mustard factory was being converted into a residential building. The two-story, U-shaped structure contained former production rooms, storage areas and garages – but no current, reliable as-built plans were available for this complex task. 3D laser scanning provided the precise documentation needed for planning and design.

Converting an industrial building into residential space requires accurate knowledge of existing conditions. Without updated plans, planners and engineers risk costly errors during design and construction. In this case, the goal was to produce detailed floor plans and sections as CAD deliverables for the planning office – efficiently and within a short timeframe.

Capturing the Existing Building: Fast and Complete 3D Laser Scanning

The entire building was documented using 3D laser scanning within half a day. A total of 30 individual scans were carried out, capturing all relevant rooms, walls, openings and structural elements.
This approach delivered a complete and detailed point cloud representing the actual condition of the building – an essential foundation when converting industrial structures into residential use.

Die Datenauswertung hat nur 2 Stunden geadauert, was mich wirklich überrascht hat!
Mitarbeiter Bouwsupport
Jun. 2013

From Point Cloud to CAD Plans: Efficient Evaluation with PointCab Origins

After data acquisition, the point cloud was evaluated using PointCab Origins. From the scan data, the required deliverables were derived efficiently:

  • floor plans,
  • cross sections,
  • and scaled, CAD-ready drawings.

The generated data could be imported directly into the customer’s CAD system and used for further planning steps without additional re-measurement or manual reconstruction.

Planning Benefits and Project Outcomes

The complete evaluation process – from raw scan data to exportable plans took approximately two hours.
Based on the generated plans, the investment volume for the conversion could be assessed quickly and reliably. The resulting CAD data supported:

  • preliminary and design planning,
  • detailed execution planning,
  • and visualizations for residential marketing and exposés.

This workflow provided a solid digital foundation for all subsequent project phases.

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3D rendering of a historic commercial hall

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Laserscanning Architecture uses PointCab Origins in AutoCAD Architecture

The company Laser Scanning Architecture used the FARO 3D laser scanner for the three-dimensional acquisition of a historic commercial hall. The 3D data created was evaluated using AutoCAD Architecture and PointCab Origins. The scan data was analyzed in both photo mode and pixel mode using FARO Scene software. In the model, analyses and geometric allowances were performed in colored panoramic views. Perspectives could be freely selected and partial areas of the model could be hidden as desired.

Using PointCab Origins, a 2D analysis was realized in AutoCAD Architecture. For this purpose, orthographic 2D views of the existing structure were created from any position in the model using PointCab Origins. This laid the foundation for efficient replanning. The advantages were: orthographic 2D images of the inventory, as well as freely selectable positions in the scan. The inventory could be quickly captured in detail (cornices, stone formats, etc.). The resulting highly accurate dimensioning, formed the basis for efficient redesign, including overdrawing of component edges. PointCab Origins results were used to create plans, elevations, sections and 3D BIM models. Images could be extracted from the point cloud. The client was able to quickly view and use the information thanks to the web export.

WHY POINTCAB ORIGINS?

Software Speed

Even the most extensive point cloud data can be evaluated easily and quickly with PointCab Origins.

Direct workflow to AutoCAD

The information of the evaluated point cloud data could be easily and quickly transferred to AutoCAD.

Proximity to support

PointCab’s support is characterized by comprehensive expertise and individual attention.

Fast point cloud evaluation with PointCab Origins and Autodesk AutoCAD Architecture.
Laser Scanning Architecture
Jun. 2013

About Laser Scanning Architecture

As a formerly classic architectural office, we specialized in 3D laser scanning in 2010. Since then, the demand has increased so much that we are now only active in 3D surveying. Managing director Johannes Rechenbach has a working experience of more than 30 years as a freelance architect and has been running his own architectural office in Hannover for 20 years.

During this time, we have learned many times that a thorough survey of the existing building is always the basis for a successful remodeling project. The precise laser scanning therefore offers the perfect basis for all projects of building in existing contexts. https://www.laser-scanning-architecture.com

Facade elevation of a listed industrial building

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Requirements: Facade Documentation of Listed Building

In Magdeburg, a historic industrial building subject to preservation orders was undergoing conversion into residential loft apartments. To comply with heritage requirements and support renovation planning, highly accurate, true-to-scale documentation of the building’s facades was essential. Traditional measurement approaches were not feasible due to the narrow working space and the structure’s height, so a 3D laser scanning survey was commissioned. The 3D laser scanning survey, as well as the processing and modeling of the point cloud data was carried out by Laserscanning Europe.

Challenges of Capturing a Listed Facade

The building’s complex geometry presented multiple challenges:

  • The facades reach up to 17 m in height, making direct manual measurement risky and limited by space.
  • The east facade features multiple offsets and sloping sections, requiring detailed mapping to capture elements such as window surrounds and wall protrusions.
  • As a listed structure, all renovations must align with heritage preservation requirements, which demand accurate documentation of existing conditions before design can proceed.

These conditions made non-contact 3D laser scanning the only practical method to achieve comprehensive and precise data.

Survey Execution: 25 Scan Positions and Efficient Data Capture

The team performed a total of 25 laser scanner setups across the three principal facades, covering a facade area of 1,720 m². Only one surveyor was needed on site, and the total scanning time was approximately 5 hours.

The result was a dense and complete point cloud representing all facade details – including irregularities and features that are critical for both preservation and renovation planning.

The rapid creation of scaled orthophotos allowed for quick analysis in Geograf.
Eric Bergholz
CEO, Laserscanning Europe GmbH
Dez. 2018

From Point Cloud to Digital Plans Using PointCab Origins and Geograf

Once the laser scanning was completed, the raw point cloud data was processed with PointCab Origins:

  • True-to-scale orthophotos were generated automatically.
  • The orthophotos and extracted measurements were imported into the CAD system Geograf within one hour.
  • Detailed 2D plans, including facade drawings and crack documentation, were created at a 1:50 scale.

This workflow enabled architects and engineers to immediately begin modeling and detailed planning for renovation and conversion. The CAD deliverables supported both the artistic design and the technical compliance needed for a listed building.

Why Detailed Facade Documentation Matters for Preservation Projects

For any structure under heritage protection, understanding the existing condition – especially at high resolution – is vital:

  • Preservation orders require that original characteristics be respected in renovation.
  • Irregularities (cracks, offsets, sloping segments) must be precisely recorded before any intervention.
  • A digital record supports historical documentation and prevents speculative or inaccurate reconstruction.

By using 3D laser scanning and rapid orthophoto generation, the project team not only met the strict accuracy requirements but also sped up the planning process, saving time and reducing risk during subsequent project phases.

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Surveying Dunelm House

dunelm house

Dunelm House: Why a Precise 3D Survey Was Needed

Dunelm House (1966) is Durham University’s well-known students’ union building. Designed in the post-war modernist style, it sits directly on the steep banks of the River Wear. Furthermore, it is connected to the equally iconic Kingsgate Bridge.

The structure is characterized by exposed concrete and terraced floor levels. A multi-angled, irregular roofscape follows the natural slope of the riverbank. This bold design makes Dunelm House architecturally significant  – and challenging to measure.
When leaks appeared across several roof areas, a detailed digital survey was needed. The aim was to document the current condition and guide the renovation.

The Challenge: Complex Roof and Difficult Site Conditions

The student building’s roof consists of intersecting levels, changing slopes, and unconventional angles. Combined with its sloping riverside location, this makes traditional measurement methods unreliable and slow.

To capture the structure accurately and efficiently, the project required a modern surveying approach capable of documenting every plane and surface with precision.

How the Survey Was Completed: Laser Scanning + GPS

The survey was carried out by Bury Associates Ltd using two FARO Focus3D laser scanners. To record the terrain and ensure accurate referencing across the entire site, the team also used total stations and GPS equipment.

This hybrid surveying method made it possible to capture:

  • the full exterior geometry of Dunelm House,
  • its complex multi-level roof structures,
  • and high-precision topographic context along the River Wear.

The result was a detailed point cloud covering the entire building and its surroundings.

We think PointCab Origins is the fastest way to extract plans and sections from point clouds.
Bury Associates Limited
Dez. 2018

From Point Cloud to 3D Model: Deliverables in Four Days

After the scanning process, the data was processed using PointCab Origins, which enabled the team to deliver complete documentation in just four days.
The deliverables included:

  • orthophotos,
  • 2D floor plans,
  • sections and elevations,
  • and a full 3D Revit model created from the processed Origins data.

By exporting PointCab’s results into Autodesk Revit, the project team gained a BIM-ready model with the accuracy needed to analyse the leaking roof and plan the renovation.

How the Digital Survey Supports the Renovation Process

The Dunelm House project shows how 3D laser scanning, precise site measurement, and point cloud processing can deliver fast, reliable results — even for buildings with complex shapes and challenging site conditions.

With the combination of FARO scanners, survey instruments, and PointCab Origins for evaluation, Bury Associates delivered a complete set of renovation-ready outputs, including a detailed Revit model.
This provided architects and engineers with a solid digital foundation for repairing and preserving one of Durham’s most distinctive architectural landmarks.

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As-built documentation of an old house

As-Built Documentation of an Old House: Why a Complete 3D Laser Scan Was Essential

An old residential building in a village in the Swiss canton of Ticino lacked reliable, up-to-date building plans. To prepare renovation and restoration work, the engineering firm Geomatica Righitto (Lugano, Switzerland) was commissioned to do a full 3D as-built documentation.

Traditional plans were missing or outdated, and the building required precise measurements to support planning in CAD and BIM software.

Missing Plans, Irregular Geometry, and the Need for Precision

Older buildings rarely follow perfectly straight lines or standardized geometries. Over decades – or even centuries – walls may shift, floors may sag, and angles deviate from 90 degrees.

This means: assumptions based on symmetry or “standard” geometry can be highly misleading.

For renovation work, especially structural or restorative interventions, accurate data is crucial. Because no reliable plans existed for this house and its geometry was visibly irregular, a precise and complete measurement was essential, making 3D laser scanning the ideal method.

Survey: Faro Photon 120, Faro Scene, and Efficient On-Site Work

Geomatica Righitto used a FARO Photon 120 laser scanner to capture the entire building, including:

  • three façades,
  • the basement,
  • the roof,
  • and all four floors.

In total:

  • 29 scans,
  • 6 hours on site,
  • 3 survey specialists.

All scans were registered and merged in FARO Scene, ensuring correct alignment and a unified, consistent point cloud.

This point cloud became the complete digital representation of the building, including all the irregularities typical of older structures.

Point clouds are for engineers, plans for architects. PointCab Origins is the fastest connection between them.
Marzio Righitto
Engineer - Pastorelli SA
Dez. 2018

Processing the Point Cloud: Fast Extraction of Plans and Sections

Once the unified point cloud was ready, Geomatica Righitto used PointCab Origins to extract essential architectural outputs:

  • 4 floor plans
  • 3 façade plans
  • 20 building sections
  • Orthophotos for façades and interior walls

These automated extractions significantly reduced manual drafting work.
The final drawings — both as-built documentation and renovation plans — were delivered in a CAD/BIM-ready format for use in Archicad.

The entire processing workflow, including preparation for delivery, took about 8 hours.

What This Case Study Demonstrates

This project shows how even older buildings with irregular geometry and missing documentation can be comprehensively captured. Old buildings are rarely dimensionally perfect, but laser scanning captures reality exactly as it is, and the resulting point cloud becomes a trusted digital baseline.

The combination of FARO Photon 120, FARO Scene, and PointCab Origins enabled Geomatica Righitto to create reliable plans quickly –  giving architects and engineers the confidence they need to design renovations and restoration work effectively.

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Surveying of 12.000sqm of inhabited floor space

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Surveying 12,000 m² of Inhabited Floor Space:
Why a Complete 3D As-Built Survey Was Needed

The project involved surveying more than 12,000 m² of inhabited floor space, including a hotel, a municipal theatre, offices and residential units.

For such mixed-use buildings, reliable and up-to-date as-built plans are essential — especially when fire-protection documentation is required.
Because existing plans were incomplete and the building was in active daily use, a full digital survey became the most efficient and accurate solution.

The Challenge: Surveying a Large, Inhabited Mixed-Use Building

Inhabited buildings present extra challenges compared to empty or unused structures:

  • Continuous operation: Hotel guests, office staff and residents could not be disturbed.
  • Mixed layouts: Hotels, theatres, offices and residential spaces each have different room structures, escape routes and technical areas.
  • Complex circulation: Theatre back-of-house zones, technical rooms and varying ceiling heights complicate manual measurement.
  • Large total area: Over 12,000 m² had to be captured consistently across several building sections and levels.

To meet these challenges, the team selected a high-precision, fast and non-intrusive method: 3D laser scanning.

How the Survey Was Completed: FAST Laser Scanning With Only Two People

The surveying was executed by Faschang Service & Management GmbH, who used a FARO Focus3D laser scanner to capture every part of the building.
Despite the size and complexity, the entire scanning process was completed:

  • in 45 hours,
  • using just two employees.

This shows the efficiency of laser scanning in inhabited environments: the scanner captures geometry quickly, quietly and with minimal disruption to regular building operations.

Point Cloud Evaluation in PointCab Origins: From Scan to Plans

Once the point cloud was created, it was processed in PointCab Origins, where essential deliverables were generated automatically:

  • floor plans,
  • site plans
  • sections
  • orthophotos.

Using these true-to-scale orthophotos, the team produced the required as-built drawings and fire-protection plans in AutoCAD.

Because all data originated from the point cloud, the resulting plans were consistent, accurate and based on the current state of the entire 12,000 m² complex.

The perfect software solution for efficient creation of orthophotos and as-built plans.
Faschang Service & Management GmbH
Jun. 2013

Digital Data for Future Use: One Scan, Many Applications

A major advantage of the workflow is that the complete point cloud was stored as a digital record.
This proved useful later: when façade drawings were needed for extension planning, the team was able to generate them directly from the existing scan — without additional site visits.
One scan created a long-term data resource that can support fire protection, renovation, design updates or further documentation tasks.

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