Conversion of a former mustard factory

Senffabrik von außen

USER STORY

As-Built Documentation for Conversion of Existing Buildings: Former Mustard Factory

Text: User Story. Bestandsdokumentation ehemalige Senffabrik

Contents

The Challenge: No Existing Floor Plans and Time-Sensitive Planning​
Capturing the Existing Building: Fast and Complete 3D Laser Scanning
From Point Cloud to CAD Plans: Efficient Evaluation with PointCab Origins
Planning Benefits and Project Outcomes

The Challenge: No Existing Floor Plans and Time-Sensitive Planning

Senffabrik von außen

In this project, an old mustard factory was being converted into a residential building. The two-story, U-shaped structure contained former production rooms, storage areas and garages – but no current, reliable as-built plans were available for this complex task. 3D laser scanning provided the precise documentation needed for planning and design.

Converting an industrial building into residential space requires accurate knowledge of existing conditions. Without updated plans, planners and engineers risk costly errors during design and construction. In this case, the goal was to produce detailed floor plans and sections as CAD deliverables for the planning office – efficiently and within a short timeframe.

Capturing the Existing Building: Fast and Complete 3D Laser Scanning

Laserscanner in room

The entire building was documented using 3D laser scanning within half a day. A total of 30 individual scans were carried out, capturing all relevant rooms, walls, openings and structural elements.
 This approach delivered a complete and detailed point cloud representing the actual condition of the building – an essential foundation when converting industrial structures into residential use.

Die Datenauswertung hat nur 2 Stunden geadauert, was mich wirklich überrascht hat!
Mitarbeiter Bouwsupport
Jun. 2013

From Point Cloud to CAD Plans: Efficient Evaluation with PointCab Origins

Polygon editor for area-based tools

After data acquisition, the point cloud was evaluated using PointCab Origins. From the scan data, the required deliverables were derived efficiently:

  • floor plans,
  • cross sections,
  • and scaled, CAD-ready drawings.

The generated data could be imported directly into the customer’s CAD system and used for further planning steps without additional re-measurement or manual reconstruction.

Planning Benefits and Project Outcomes

The complete evaluation process – from raw scan data to exportable plans took approximately two hours.
 Based on the generated plans, the investment volume for the conversion could be assessed quickly and reliably. The resulting CAD data supported:

  • preliminary and design planning,
  • detailed execution planning,
  • and visualizations for residential marketing and exposés.

This workflow provided a solid digital foundation for all subsequent project phases.

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Surveying of 12.000sqm of inhabited floor space

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USER STORY

Fire-protection documentation and as-built plans – for 12,000 m² of inhabited floor space

User Story: Fire-protection documentation and as-built plans

Contents

Surveying 12,000 m² of Inhabited Floor Space: Why a Complete 3D As-Built Survey Was Needed?
The Challenge: Surveying a Large, Inhabited Mixed-Use Building
How the Survey Was Completed: FAST Laser Scanning With Only Two People
Point Cloud Evaluation in PointCab Origins: From Scan to Plans
Digital Data for Future Use: One Scan, Many Applications

Surveying 12,000 m² of Inhabited Floor Space:
Why a Complete 3D As-Built Survey Was Needed

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The project involved surveying more than 12,000 m² of inhabited floor space, including a hotel, a municipal theatre, offices and residential units.

For such mixed-use buildings, reliable and up-to-date as-built plans are essential — especially when fire-protection documentation is required.
Because existing plans were incomplete and the building was in active daily use, a full digital survey became the most efficient and accurate solution.

The Challenge: Surveying a Large, Inhabited Mixed-Use Building

Hotel Lobby

Inhabited buildings present extra challenges compared to empty or unused structures:

  • Continuous operation: Hotel guests, office staff and residents could not be disturbed.
  • Mixed layouts: Hotels, theatres, offices and residential spaces each have different room structures, escape routes and technical areas.
  • Complex circulation: Theatre back-of-house zones, technical rooms and varying ceiling heights complicate manual measurement.
  • Large total area: Over 12,000 m² had to be captured consistently across several building sections and levels.

To meet these challenges, the team selected a high-precision, fast and non-intrusive method: 3D laser scanning.

How the Survey Was Completed: FAST Laser Scanning With Only Two People

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The surveying was executed by Faschang Service & Management GmbH, who used a FARO Focus3D laser scanner to capture every part of the building.
Despite the size and complexity, the entire scanning process was completed:

  • in 45 hours,
  • using just two employees.

This shows the efficiency of laser scanning in inhabited environments: the scanner captures geometry quickly, quietly and with minimal disruption to regular building operations.

Point Cloud Evaluation in PointCab Origins: From Scan to Plans

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Once the point cloud was created, it was processed in PointCab Origins, where essential deliverables were generated automatically:

  • floor plans,
  • site plans
  • sections
  • orthophotos.

Using these true-to-scale orthophotos, the team produced the required as-built drawings and fire-protection plans in AutoCAD.

Because all data originated from the point cloud, the resulting plans were consistent, accurate and based on the current state of the entire 12,000 m² complex.

The perfect software solution for efficient creation of orthophotos and as-built plans.
Faschang Service & Management GmbH
Jun. 2013

Digital Data for Future Use: One Scan, Many Applications

Screenshot PointCab Origins Software

A major advantage of the workflow is that the complete point cloud was stored as a digital record.
This proved useful later: when façade drawings were needed for extension planning, the team was able to generate them directly from the existing scan — without additional site visits.
One scan created a long-term data resource that can support fire protection, renovation, design updates or further documentation tasks.

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